compact worm gearbox

compact worm gearbox

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gearbox-PR5
By using miniature gears, Ever-Power provides designed and built exclusive, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in numerous configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and considerably more. We are able to also provide custom micro gearboxes that are designed and built to meet your unique specifications.
Contact us for the mini gearbox your application requires, or demand a quote on a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Bevel Box
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes and also Speed Reducers
Shaft-to-Bore
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Flange Worm
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Inline Spur
Compact Worm
Compact Worm
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, velocity reducers, equipment drives, and gearmotors. All conditions can be used pretty much interchangeably. Please be aware that the links for our small gear drives include info on the full range of frame sizes for that series or design.
Bevel Box Micro Equipment Drive
Our bevel box miniature gear drives are application rated for the maximum balance of overall performance and charge. Torque could be balanced to meet your RPM and working life requirements. Lightweight with low backlash performance (as little as 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature selection: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Electricity’ miniature cross axis helical gearboxes provide relatively excessive levels of thrust in a compact package. They offer an result shaft at 90° from the input, and so are available in equipment ratios from 1:1 to 40:1. Light-weight but durable, with machined light weight aluminum housings and hardened alloy metal gears.
Great efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash as well as better. Also called “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposite sides of the casing; output is definitely a keyed bore. Normal solitary- and double-end shafts can be found and given keys and retainer rings. An array of gear ratios and input sizes are available to meet your needs.
Large efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They provide two input shafts on opposite sides of the body, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high effectiveness efficiency with low backlash.
Huge efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior functionality in a wide variety applications and are constructed with small footprints, making them perfect for operations where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
Substantial efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver excellent performance with high efficiency, and feature rugged structure for challenging power transfer functions. Available in three gear ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely small footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a custom miniature gearbox to meet up your unique features. We can produce custom micro gearboxes in any configuration the application requires, with result torque amounts as high as 900Nm. We are able to work from your own gearbox designs, reverse engineer a preexisting unit, or help you develop an all-new design that provides the performance you will need. Demand a quote on a custom made miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Ruggedly built
Modifications and particular ratios available
Custom small gearboxes designed to suit
Input plus Output Shafts
Input and output shafts with drive key and retainer rings can be supplied to your specs for any of our hollow bore miniature gearboxes. We provide a basic variety of one ended or double ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings during ” and metric bore sizes. ” and metric precision ground shafts are available from stock.
Die-cast zinc housing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo engine and worm gear is among the important strengths of EP worm gearmotors, which combine DC motor technology with exceptional durability and wear resistance. Electric motor and gearbox are designed as you single, compact unit. Because of their reduced current pull, these gearmotors deliver even more accurate control of working temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
Huge tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based at this we are able to select a wide variety of standard customizations to meet up the requirements of various properties that are important for each application.
If your application takes a gearbox with some special house such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our product range with an increase of than 1000 different standard gearboxes is probably an excellent start to have the ability to deliver a product that stands out in your favor.
Compact gearboxes are high-level of quality gearboxes for standard drives. The electric motor is built-in with the gearbox into a single device (the first equipment is on the electric motor shaft). Individual gearboxes for connection to conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased inside our e-shop. Our experts will be happy to help you create your selection. We will be happy to send out you documentation or style the right set directly, on request.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
Coaxial gearbox
Planetary gearbox
Worm gearbox
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be an industry benchmark worldwide. Our achievement came from our relentless get for level of quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High flexibility accorded through a wide choice of mounting choices, shaft configurations and electric motor interfaces, produces the Ever-Electricity worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Electricity Worm gearboxes provide great torque with low speed gear ratio. Being simple and compact in design, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics are similar to helical gears, but its helix position is typically comparatively larger) and its body is normally quite lengthy in the axial direction. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Vitality gearboxes and geared motors are the electro-mechanical key elements for low backlash, easily running and highly powerful drive systems.
Our high-performance gear systems are built to withstand the toughest industrial applications.
The apparatus housings are machined on all sides and invite diverse mounting positions and applications, producing them much popular in the industry. As a result our geared motors tend to be to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This large gearing capacity enables smaller tires to be utilized for the equal torque, and smaller sized gears with exceptional power density also increase reliability. Ever-Power geared motors are therefore incredible space savers.
Gearing produced with such micro-geometric accuracy allows the gearing enjoy required for troublefree rolling get in touch with to be substantially decreased and therefore the equipment backlash to become minimized.
Dual chamber shaft seals developed by Ever-Power are used as standard for parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets the requirements of advanced drive devices:
Excellent power density
Minimum backlash
Smooth running
Diverse mounting options
Maximum reliability
High variability
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes will be made for those more demanding applications where compact specifications, high torque, high ratio, low backlash, low noises and long life time are required. Provided in 9 sizes, these worm gearboxes can be supplied with totally free insight shaft, with hollow bore input shaft and electric motor flange, and double reduction mixture units for slow swiftness applications. Implementing cast iron housings, top quality bronze alloy worm wheels and extended life bearings, reliability and efficiency are the key features of this range.
High Precision Right Position Transmission
Long Lifetime
WIDE RANGE Of Ratios
Special Surface Treatments