Product Description
Product Description
Primary Attributes:
one) Manufactured of large top quality aluminum alloy, light-weight weight and non-rusting
two) Big output torque and large radiating performance
three) Sleek running and minimal sound, can work lengthy time in dreadful condition
four) Excellent-hunting look, sturdy services life and little volume
five) Ideal for omnibearing set up
Main Resources:
one)housing:aluminium alloy ADC12(dimensions 571-090) die forged iron HT200(size one hundred ten-one hundred fifty)
two)Worm:20Cr, ZI Involute profile carbonize&quencher heat remedy make gear area hardness up to 56-sixty two HRC Following precision grinding, carburization layer’s thickness amongst .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Mix Options:
Input:with enter shaft, With square flange,With IEC regular input flange
Output:with torque arm, output flange, solitary output shaft, double output shaft, plastic include
Worm reducers are available with diffferent mixtures: NMRV+NMRV, NMRV+NRV, NMRV+Computer, NMRV+UDL, NMRV+MOTORS
Detailed Photographs
Product Parameters
| Old Model | New Model | Ratio | Center Distance | Energy | Enter Dia. | Output Dia. | Output Torque | Fat |
| RV571 | 7.5~100 | 25mm | .06KW~.12KW | Φ9 | Φ11 | 21N.m | .7kgs | |
| RV030 | RW030 | 7.5~one hundred | 30mm | .06KW~.25KW | Φ9(Φ11) | Φ14 | 45N.m | one.2kgs |
| RV040 | RW040 | seven.5~100 | 40mm | .09KW~.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | two.3kgs |
| RV050 | RW050 | seven.5~100 | 50mm | .12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | three.5kgs |
| RV063 | RW063 | seven.5~one hundred | 63mm | .18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | six.2kgs |
| RV075 | RW075 | 7.5~one hundred | 75mm | .25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | nine.0kgs |
| RV090 | RW090 | 7.5~a hundred | 90mm | .37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | seven.5~a hundred | 110mm | .55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | seven.5~a hundred | 130mm | .75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | forty eight.0kgs |
| RV150 | RW150 | seven.5~one hundred | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | eighty four.0kgs |
Exploded Look at:
GMRV Outline Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | eighty | 97 | fifty four | 44 | fourteen | fifty five | 32 | fifty six | sixty three | 65 | 29 | 55 | 40 | 57 | 30 | seventy five | 44 | 6.five | 21 | five.5 | M6*ten(n=4) | 0° | 5 | sixteen.3 | 27 |
| 040 | a hundred | 121.5 | 70 | sixty | eighteen(19) | sixty | 43 | seventy one | seventy eight | seventy five | 36.five | 70 | fifty | 71.5 | forty | 87 | fifty five | six.five | 26 | six.five | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | a hundred and twenty | one hundred forty four | eighty | 70 | twenty five(24) | 70 | forty nine | eighty five | ninety two | eighty five | forty three.5 | 80 | sixty | eighty four | 50 | a hundred | 64 | 8.5 | 30 | seven | M8*twelve(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | one hundred forty four | 174 | a hundred | eighty five | 25(28) | eighty | 67 | 103 | 112 | ninety five | 53 | ninety five | 72 | 102 | 63 | 110 | eighty | 8.five | 36 | eight | M8*twelve(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | one hundred twenty | 90 | 28(35) | 95 | 72 | 112 | one hundred twenty | 115 | fifty seven | 112.five | 86 | 119 | seventy five | a hundred and forty | ninety three | 11 | 40 | ten | M8*fourteen(n=8) | 45° | eight(10) | 31.3(38.3) | sixty |
| 090 | 206 | 238 | one hundred forty | one hundred | 35(38) | 110 | seventy four | one hundred thirty | a hundred and forty | 130 | sixty seven | 129.5 | 103 | a hundred thirty five | ninety | a hundred and sixty | 102 | 13 | forty five | 11 | M10*16(n=8) | 45° | ten | 38.3(forty one.3) | 70 |
| one hundred ten | 255 | 295 | 170 | one hundred fifteen | forty two | 130 | – | 144 | one hundred fifty five | a hundred sixty five | 74 | a hundred and sixty | 127.5 | 167.5 | one hundred ten | two hundred | one hundred twenty five | 14 | fifty | fourteen | M10*eighteen(n=8) | 45° | twelve | 45.three | 85 |
| one hundred thirty | 293 | 335 | two hundred | one hundred twenty | 45 | a hundred and eighty | – | 155 | a hundred and seventy | 215 | 81 | 179 | 146.5 | 187.5 | a hundred thirty | 250 | one hundred forty | 16 | 60 | 15 | M12*twenty(n=8) | 45° | fourteen | forty eight.eight | 100 |
| a hundred and fifty | 340 | four hundred | 240 | 145 | fifty | 180 | – | 185 | two hundred | 215 | ninety six | 210 | 170 | 230 | a hundred and fifty | 250 | 180 | eighteen | 72.five | eighteen | M12*22(n=8) | 45° | fourteen | fifty three.8 | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer manufacturer positioned in HangZhou, ZHangZhoug province.
Our foremost items is full assortment of RV571-a hundred and fifty worm reducers , also equipped GKM hypoid helical gearbox, GRC inline helical gearbox, Laptop models, UDL Variators and AC Motors, G3 helical gear motor.
Merchandise are widely utilised for apps this kind of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all types of automatic lines, and assembly lines.
With quick shipping, excellent after-sales service, sophisticated creating facility, our items market well both at residence and abroad. We have exported our reducers to Southeast Asia, Japanese Europe and the Center East and so on.Our intention is to build and innovate on the basis of high quality, and develop a good popularity for reducers.
Workshop:
Exhibitions:
We take part Germany Hannver Exhibition-ZheJiang PTC Truthful-Turkey Get Eurasia
Packaging & Shipping
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
Installation Directions
To set up the reducer, it is required to notice the pursuing troubles:
one)Examine the appropriate rotation route of output shaft prior to fitting reducer to machines.
two)Just before mounting, pls check out shaft diameter, bore diameter, important and keyway, to be positive their dimension are not deviation In order to keep excellent overall performance, also pls avoid assembling as well tight or way too loose.
three)Reducer need to be mounted to devices stably to steer clear of vibration.
four)Anytime possible,defend the reducer in opposition to photo voltaic radiation and negative temperature.
5)In the case of especially prolonged interval of storage(4-6 months), if the oil seal is not immersed in lubricant inside of the device, it is recommended to adjust it considering that the rubber could adhere to the shaft or could even have lost the elasticity.
six)Painting must definitely not go in excess of rubber areas and the holes on breather plug if any.
seven)When join with hollow or CZPT shaft, pls grease the joint to avoid lock or oxidation.
eight)Verify the correct lubricant level by way of indicator if there is one particular.
nine)Commencing have to just take place progressively, without quickly implementing the highest load.
10)When using numerous of motors to match reducer directly, supporting unit is necessary if motor is also large.
11)Make sure very good heat dissipation by keeping great air flow in close proximity to the motor admirer.
twelve)In the circumstance of ambient temperature40ºC, pls get in touch with the technical department.
Right after Sales Service
1.Servicing Time and Warranty:In 1 12 months right after acquiring items.
two.Other Provider: Which includes modeling choice manual, installation guide, and dilemma resolution information, etc.
FAQ
1.Q:Can you make as for each customer drawing?
A: Indeed, we offer you customized services for customers appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your conditions of payment ?
A: thirty% deposit just before creation,equilibrium T/T before supply.
three.Q:Are you a trading company or producer?
A:We are a manufacurer with sophisticated equipment and skilled employees.
4.Q:What is your generation capacity?
A:8000-9000 PCS/Thirty day period
5.Q:Totally free sample is accessible or not?
A:Sure, we can supply free sample if customer concur to pay out for the courier expense
six.Q:Do you have any certification?
A:Indeed, we have CE certificate and SGS certificate report.
Contact info:
Ms Lingel Pan
For any queries just feel cost-free ton contact me. Several many thanks for your kind attention to our company!
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Right Angle |
| Gear Shape: | Worm Gear |
| Step: | Double-Step |
| Samples: |
US$ 22/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by CX 2023-04-21